Home About Clima Machinery Inquiry Ad Service Marketing Service


(Inspector)

2003-05-10 17:33:58

Features

High-speed inspection

The InlineCheck inspection systems that are developed based on the high-speed Cognex’s In-Sight machine visions reach highest inspection speed up to 50,000 bottles per hour.  This high-speed inspection system achieves complete checking of all bottles on high-speed lines instead of reliance of conventional method of sampling inspection by human eyes.

Compensation for misaligned products in real time

Dislocated products or production line variation are corrected at the inspection stage through real time compensation using the CentRow (horizontal axes) and CentCol (vertical axes) of the positioning circle founded out from the input image of the bottles displayed on the screen via CCD camera.

With the advanced compensation function, the InlineCheck inspection systems do not require an exact location of inlet bottles.  Even if there is rather great dislocation, the correct processing will not be affected.

Flexible adjustment to precision requirement by any production line

All of the inspection system's adjustment controls are directly accessible on the Custom View, so inspection precision can meet the requirement of each line.

Real advantage of digital image processing

In conjunction with advanced filter technologies, normal and defective features can be separated via dynamic thresholds, so the analyzing of defective features does not carry out due to distance from the center point to show the real advantage of digital image processing.

Low costs of use

The InlineCheck inspection systems with linear inspection construction can be easy installed on existing production lines without any contact point, so no change in a production line is required for the installation.  The simple and robust inspection and driving units bring lower maintains and reduce the use costs in the feature.

Inspection objects and items

检验的对象和项目

Inspection objects

检验对象

 
 

Glass bottle: new bottle, recycled bottle

玻璃瓶新瓶回收瓶

 

PET bottle

PET瓶

Inspection items

检验项目

 
 

Bottle mouth: chipping, crack

瓶口检测:崩裂,裂纹

 

Bottle side and bottle bottom:

瓶底检测瓶壁检测:

 

Crack, split, foreign particle, dirt

裂纹,破损,污垢,异物

Mouth

瓶口

Chipping/崩裂

Crack/裂纹

 

 

Side

瓶壁

Crack/裂纹

Breakage/破损

Foreign particle and dirt/

污垢异物

Bottom

瓶底

Crack/裂纹

Breakage/破损

Foreign particle and dirt/

污垢异物

Specifications

技术参数

Plot plan example

平面俯视图

The installation area depends on the requirements of the inspection stations.

占地面积视检测工位的多少而定。

Schema 1Technical Specifications

1:技术规格

Technical specification

技术规格

Description

描述

Power supply

工作电压

380VAC50Hz

System power consumption

额定功率

4.0KW

Max. inspection speed

最高生产能力

50,000 bph

Nominal inspection speed

额定生产能力

36,000 bph

Air supply

气源压力

3.5~8 bar

Vibration

振动

5.9m / (0.6G)

SizeL x B x H

外形尺寸(长xx高)

1380 x 680 x 2000mm

incl. mouth and bottom inspection

(包括瓶口和瓶底检测装置)

2380 x 680 x 2000mm

incl. mouth, bottom and side inspection

(包括瓶口,瓶底和瓶壁检测装置)

Schema 2Employ Requirements

2:使用要求

Employ requirements

使用要求

Description

描述

Employ ambient

使用环境

Chamber, good ventilation, low dirt, no conductive dust

室内通风良好低尘无导电尘埃

Working temperature

工作温度

0~50

Relative humidity

相对湿度

10~90 %

Bottle diameter

玻璃瓶直径

50~100 mm

Bottle high

玻璃瓶高度

150~350 mm

Schema 3Standard inspection items and precision

3:标准检测项目和准确程度

Inspection Items

检测项目

Rejection Criteria

剔除标准

Precision

准确程度

Mouth

瓶口

Chipping      崩裂

Crack         裂纹

>=2.0mm x 2.0mm

>=1.0mm x 1.0mm

99%
95%

Bottom

瓶底

Crack         裂纹

Breakage      破损

Foreign particle 异物

Dirt          污垢

>=1.0mm x 1.0mm

>=2.0mm x 2.0mm

>=1.0mm x 1.0mm

>=2.0mm x 2.0mm

95%
95%
95%
99%

Side

瓶壁

Crack         裂纹

Breakage      破损

Foreign particle 异物

Dirt          污垢

>=3.0mm

>=3.0mm x 3.0mm

>=5.0mm x 5.0mm

>=5.0mm x 5.0mm

95%
95%
99%
99%

Neck

瓶颈

Crack         裂纹

Depends on agreements

双方协商

 

Mouth and Bottom inspection = standard configuration

Side and Neck inspection = optional configuration

瓶口和瓶底检测属于标准配置,瓶壁和瓶颈检测属于选购配置。

 
  Name: Leave Word:
  Phone Number:
  Fax Number:
  Email: 
  Company Name:
  Street Address:
 


Copyright© 2003 China Light Industry Machinery Association All rights reserved.
E-mail:wangweiji@clima.org.cn