| No | Description | Model | Qty | Total price(USD) |
| 1 | Stainless Pipes and Valves | proposed buy at local | | 15550 |
| | Pipes and valves in public use | proposed buy at local | | |
| 2 | Electrical materials | | | |
| 3 | General electricity | | | 7317 |
| | General electricity cabinet | | 1 | |
| | Transformer | 380V proposed buy at local | 1 | |
| 4 | Cooling system | | | 25610 |
| | Screw pressurer | | | |
| | Condenser | | | |
| | Evaporator | | | |
| | Pipe pump | 10TH | | |
| | Ice water pool | 8m2 | | |
| | Cooling water pool | 8m2 | | |
| | Cooling water tower | | | |
| | Controlling system | | | |
| 5 | Compressive air system | | | 7317 |
| | No oil compressive air | 1m3/min 1MP | | |
| | Active carbon filter | | | |
| | Filter Air stock tank | 1m3 | | |
| 6 | Boiler System | 0.5TH | | 21950 |
| 7 | Walter treatment | | | 6918 |
| | Water tank(monolayer) | 2000L | | |
| | Carbonsand filter unit | 1T|H | | |
| | Pump | 10TH 36m | | |
| 8 | Cooling milk tank | 2T not including automobiles | | 10610 |
| | | UNIT PRICE | | 95272 |
Remark:After contracted, the price list of milk sterilizer production line will be offered
TOTAL PRICE:USD299,880
Technical Specification of milk sterilizer production line
Production type and capability:UHT milk, capability:500L/h.
Packaging type:Aseptic soft packing (paper-aluminum pouch) adaptable for pure aseptic milk and nulti-tasty asepsis milk, quality guarantee period for normal temperature is 1-3 monthes.
Milk sterilizerpackaging production line producing requirements:
(1). Milk collecting section in milk sterilizer production line:
a. Milk collection trough collected with milk tank, after measured by auto weight system, milk is transported through cooling plate which with the cooling temperature of 10℃~4℃.Milk collecting flux: 10 t/h.
b. Milk keeping tank system: Indoor heat preservation milk tank
c. Labor needing:1 person
(2). Blending section in milk sterilizer production line
a. Melting powder, essence, stabilized material, sugar will be melting in two emulsification tank in 600L.
b. Water for procession is treated by sand filter first then carbon filter, water for blending is heated by plate heat exchanger, which flux capability is 10 t/h. Steam consumption is 60KG/H in this part.
c. Blending temperature: 45℃~55℃,pressure: 0.2MP, Steam consumption: 80KG/H, steam heating.
d. Labor needing:2 person
(3) Pre-sterilization section in milk sterilizer production line
a. Blended milk need to pre-treat and refrigerate. Milk feed in emulsification tank, where temperature range is 45°~55°,while temperature of bacterium killing is 85℃, after heat preservation of 15s, milk flow out at the temperature of 5℃.Steam consumption at this section is 100KG/H, runoff is controlled by hand.
b. After treatment mentioned above, material will be transported and storaged in amortizing tank.
c. Labor needing:1 person
(4). UHT bacterium-free section in milk sterilizer production line
a. UHT bacterium killing temperature: 137℃,heat preservation: 4s,capability: 0.5 t/h, liquid inlet temperature: 5℃,exceeding temperature:25 ℃, steam consumption: 140KG/H.
b. Main equipment designed in tube type milk sterilizer
c. Homogenizer:low speed in 25mpa,capability:0.5 th, homogenizing temperature:75℃.
d. Labor needing:1 person
(5). Packaging section in milk sterilizer production line
a. Adopting soft Paper-aluminum pouch packaging machine with the capability of 2000p h, packaging range from 500ml to 1000ml.
b. Packaging machine is connected with UHT bacterium killing machine airtightly. In order to keep positive pressure of liquid, circumfluence designing is needed.
c. Labor needing:1 person
(6)Hand operating CIP system in milk sterilizer production line:
a. Linking water tank, acid tank as well as alkali tank together, which can be feeded with steam and washed with hot lotion unitely.
b. Adopting Centrifugal pump with 36M raise distance, which should be protected against acid.
c. Adopting 6M2 Plate heat exchanger, where washing lotion is heated by steam.
d. Unit CIP system steam consumption: 120 KG/H
e. Hand control, equipped with pipe type filter and filler.
f. HNO and caustic soda is served as washing lotion, which is blending in CIP tank.
g. Labor needing:1 person
e. CIP cleaning principal of milk sterilizer production line:
1. All the equipments, containers as well as pipes should be cleaned after producing process is over.
A、 For hot equipment cleaning in milk sterilizer production line
(equipment, tank, pipe which feeding or containing hot medium such as hot water, steam etc. called hot equipment there)
60℃(5min) 80℃(10min) Normal temperature 5min 80℃(10min) Normal temperature 5min Cleaning 2min
warm water → lye → rinsing → acid lotion → rinsing → Purified water
1.5-2% 0.8-1%
B、 For cool equipment cleaning in milk sterilizer production line
60℃(5min) 80℃(10min) Normal temperature (5min) Cleaning (2min)
warm water → lye → rinsing → Purified water
1.5-2%
Please kindly note that cold equipments should be cleaned in each two weeks by acid lotion, if some alkalescency deposit appear, acid lotion will be using as soon as possible. Antisepsis process of hot equipment and pipes should last 15mins in 95℃ then hot equipment will be cooled by aseptic purified water.
Our Proposal on Plant Construction of milk sterilizer production line
1. Height requirement for Pre-disposaling room ≥4.5M, 7.5M is proposed.
2. Height requirement for inter packaing room should be 6.5-7.0M, flat ceiling is demanding. Pure air feeding is indispensable, positive pressure: +0.005mp.
3. Special construction requirement on aspectic milk producting,
* Metope requirement: height requirement of white glazed tile should be 1.5-2m.
* Floor requirement: acid-resistant、alkali-resistant、protection against slick
* Drainage requirement: floor drain is demanding
* Ceiling requirement: production against the tide、mould、water leaking
* Ventilation requirement: Set plant ventilation system
Set air condation on ceiling
* Lighting requirement: Daylight lampsodium lamp is needing for normal use,
Set mercury lamp and ultraviolet radiation lamp in milking filling room,
Set mercury lamp and sodium lamp in bacterium-killing room and packaging room.
4. Overall dimensions:Equipments setting: 18000×12000MM2
Plant: 40000×24000MM2 (including storeroom,repairing room,refrigeration room,office etc.)
After saling milk sterilizer, if necessary, We will send one or two engineers to set up and commissioning of the milk sterilizer until it running in normal state. Druing the time your workers who will operate the milk sterilizer will be trained.
The pioneers in exporting milk sterilizer in China.