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2005-03-18 17:28:05

2880 roller type egg tray plant is a fully automatic egg tray production line. It has been widely used in big scale egg tray production.

egg tray plant has wide applications in various field.This type of egg tray plant inherits all the merits of the original model, enhanced by new technology. Compared with other egg tray plant, our egg tray plant enjoys many advantages including: more reasonable structure, more compact appearance, smoother operating, higher efficiency and is easy to operate and maintain. egg tray plant has wide adoptablity, is an ideal egg tray plant for you to convert into production. egg tray plant that you need is just what we can supply. We are one of the most famous egg tray plant exporters in China. We have been supplying a whole set of egg tray plant for overseas customers. We would like to provide maximun customer satisfaction at lowest possible cost and best after-sale service. If you need egg tray plant, please feel free to contact us.  

Project 2880 Egg Tray Production Line 

Shaping machine type: Roller
Raw material: recycled paper
Fuel type: gas, or oil
Capacity : 2880 pcs per hour . 66,000 per working day

production line consists of four main parts 

l pulp making system                    
l egg tray molding system  (including one set of egg tray mould)                    
l drying system(including control system)   
l gas burner       

Egg Tray Plant Layout

 Technical flow chart

Production Line Configuration

    

Number

Equipment

Model

Specification

Dimensionmm)(L×W×h

Set

Power

Kw

 

 

1

Pulp making system

 

 

 

 

 

 

 

 

 

 

Vertical type hydraulicpulper

 

 

 

1

55kw

 

 

 

Pulp screen machine

K2-0.9

 

 

1

3kw

 

 

 

Multifunction milling machine

 

 

 

1

7.5kw

 

 

 

Pulp pump

 

 

 

3

2.2kw x3

 

 

 

 

Pulp blending impeller

 

 

 

3

2.2kw x 3

 

 

 

 

Control panel

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Shaping system

( 4working

Postions)

 

 

 

 

 

 

 

 

Roller type molding

 

 

 

1

3kw

 

 

 

Vacuum pump

K16

 

 

1

22KW

 

 

 

Air compressurer

2m3

 

 

1

15kw

 

 

 

High pressure pump

 

 

 

1

3kw

 

 

 

Egg tray mould

 

 

 

1

 

 

 

 

Electric controller

 

 

 

1

 

 

 

        

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Number

Equipment

Model

Specification

Dimensionmm)(L×W×h

Set

Power

Kw

WeightKg

Unit PriceUSD

3

Drying system

 

 

 

 

 

 

 

 

 

 

Feeder and receiver and conveyer

 

 

 

1

3kw

 

 

 

 

blower

 

 

 

13

2.2kwx13

 

 

 

 

bellows

 

 

 

25

 

 

 

 

 

Steel wire net

 

 

 

80m

 

 

 

 

 

Metal tube

 

 

 

40

 

 

 

 

 

Control system

 

 

 

1

 

 

 

 

 

Packaging machine

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Gas burner

 

 

 

 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drying tunnel can be made by both metal and bricks.
1. Metal enclosure: option
Three metal enclosures will be needed to set up the drying tunnel. Each metal enclosure length 11.3 meters. Total length is 33.9 meters.

2. brick made enclosure
buyer will set up drying tunnel in workshop themselves by bricks. It is cheaper than metal enclosure. We will supply construction blueprint while we deliver the production line.

 

Power supply requirement
The system adopts 3 phase 4 lines AC power supply system. Voltage range: AC380-460V/50-60HZ. Control system adopts voltage AC220V. power net fluctuation is within 10%. Total power is 153.5kw. motors are 27sets.

 


roller type 2880 egg tray molding machine in working

 Dryer in working, underground pulp pool in working, hydraulic pulper in working


 

Feasibility Analysis
General information:
1. one working day produces 66000 pcs egg trays. Working hours per day is 23 hours.
2. average weight of each egg tray is 60 grams. Total 4000kg waste paper will be needed in one working day.
3. total 8000kg water will be evaporated per working day.
4. total 1500-2000KWH electric power will be consumed per working day.
5. total 4 workers will be needed for one working shifts: one for pulp making, two for finished egg tray collect and package, one team leader. Total 12 workers is needed for 3 work shifts.
6. workshop requirement: length 45-55meters, width 5 meters.
7. drying time: 12 minutes from egg tray feeding side to egg tray receiveing end.
8. standard egg tray size: 295mm x 295mm

 Raw material cost( just for reference)
    Total consumption for production 66000 egg tray per working day
1. 4000kg wasted paper: usd100/ton. Total wasted paper cost: usd400
2. 8000kg water: usd0.6/ton.  Total water cost:usd4.8
    Production line consumption
1. 1800cubic meter natural gas will be consumed: usd0.2/m3. total natural gas cost: usd360
2. 2000KWH power will be consumed: usd0.05/kwh. Total power cost: usd100
3. labour cost: usd20 x 12=240
    Unit cost
Total raw material and production cost per working day is usd1100
66000 egg tray will be produced in one working day
average cost for one egg tray is usd1100/66000=usd0.016/pc
    Profit analysis
Marketing wholesale price: usd0.026/pc
    Profit: usd0.01/pc
    Profit percent: 100%
Output: 66000 egg tray per day
Total Profit per day=usd0.01/pc x 66000=usd660
Month profit: usd660 x30=usd18000
Year profit: usd18000 x 12=usd216000

Egg Tray Mould Pictures.

After saling egg tray machine, if necessary, We will send one or two engineers to set up and commissioning of the egg tray machine until it running in normal state. Druing the time your workers who will operate the egg tray machine will be trained.                                                               

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